ZJR-30 Pilot Type Production Vacuum Emulsifying Mixer Machine
It is an automatic lifting type for the lid of emulsification tank with the main tank
invertible and dumpable.
The emulsification tank comes with a high shear homogenizer and a counter-rotating scraper.
It includes 2 pre-treatment tanks. One is the water phase tank, the other is the oil phase tank.
A high speed dispersion system exists inside the pre-treatment tank.
There is a vacuum system inside the emulsifying equipment with the working materials in the pre-treatment pot able to be sucked
into the emulsification tank using the negative pressure.
They are mirror polished for both inner and outer surfaces of the tank to meet the sanitary requirements.
It adopts the electric heating method through the jacket layer, resulting in uniform heat transfer and high accuracy of
temperature control. Moreover, the system can be connected to the water supply for cooling.
Customers can select the control mode alternatively using the PLC or button.
Advantages
Suitable for high viscosity materials with the highest viscosity up to 80,000MPas.
Good emulsification effect & stable emulsion form, the particle size of the micro-droplets is usually less than 5um.
The main tank can be dumped and discharged through the bottom valve.
Includes a vacuum system that can form a high vacuum value above -0.093MPa in the emulsification tank.
The parts in direct contact with the working material are made of high quality stainless steel 316.
The heating temperature is controlled by PID with the features of fast heating and high accuracy of temperature control.
A heat insulation layer is provided outside the heating jacket to prevent the operator from being burned.
It comes with LED lighting inside tank and sight glass with scraper.
It is easy to clean and maintain for the machine structure.
A lot of anti-daze and other protection mechanisms are set inside the equipment to avoid personnel injury and accidental damage to
the equipment as much as possible.
Other functions can be customized.
Features:
The pot cover is of automatic rising type. The material is directly drawn into the emulsifying boiler from oil boiler and water boiler. The discharge is based on the turning of the emulsifying boiler. And the heating system is electric heating and steam heating by the heating pipe, so the temperature is controlled automatically. Put the cool water into the intercalated bed so as to cool the material, which is simple and convenient (there is a warm layer outside the intercalated bed). The homogenizer and the stirring blades can work together or separately. The material sliming, emulsification, mixing, dispersing, etc. can be finished in a short time. Some parts of the machine are made of high-quality stainless steel (316L material will be adopted for medical use; the interior surface adopts mirror polish, vacuum agitating device is hygienically made according to the normal hygiene standard of GMP and is the most idea production equipment).
Application:
● Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste
● Pharmaceuticals: ointment, dental composite, syrup, injection
● Food: mayonnaise, salad dressing, casda sauce, west point sauce
● Chemicals: polyester, synthetic fiber, shoe cream
Technical Parameters
|
NAME
|
|
ZJR-30
|
ZJR-50
|
ZJR-100
|
ZJR-150
|
ZJR-200
|
|
Emulsifying pot
|
Design Volume(L)
|
30
|
50
|
100
|
150
|
200
|
|
Capacity(L)
|
25
|
40
|
80
|
120
|
160
|
|
Scraper Stirring Power(kw)
|
0.75
|
1.1
|
1.5
|
1.5
|
2.2
|
|
Scraper Stirring Speed(rpm)
|
0-86
|
0-86
|
0-86
|
0-86
|
0-86
|
|
Homogenizer power(kw)
|
1.5
|
1.5
|
3
|
4
|
4
|
|
Electrical heating power(kw)
|
2
|
2
|
6
|
6
|
8
|
|
Homogenizer speed (rpm)
|
2800
|
2800
|
2800
|
2800
|
2800
|
|
Water pot
|
Design Volume(L)
|
25
|
38
|
60
|
100
|
120
|
|
Capacity(L)
|
20
|
30
|
45
|
80
|
95
|
|
Power(kw)
|
0.55
|
0.55
|
0.55
|
0.55
|
0.75
|
|
Speed(rpm)
|
1400
|
1400
|
1400
|
1400
|
1400
|
|
Electrical heating power(kw)
|
2
|
2
|
4
|
6
|
8
|
|
Oil pot
|
Design Volume (L)
|
17.5
|
25
|
45
|
75
|
100
|
|
Working Capacity (L)
|
14
|
20
|
35
|
60
|
80
|
|
power(kw)
|
0.55
|
0.55
|
0.55
|
0.55
|
0.75
|
|
speed(rpm)
|
1400
|
1400
|
1400
|
1400
|
1400
|
|
Electrical heating power (kw)
|
2
|
2
|
4
|
6
|
8
|
|
Dimension
|
Emulsifying (Length X Width X Height)mm
|
1400×600×(1900~2400)
|
1450×600×(1950~2500)
|
1750*650*(2150-2850)
|
1900*780*(2380-3000)
|
1450*600*(2650-3500)
|
|
Water boiler and Oil boiler (Length X Width X Height)
|
880×510×1050
|
950×550×1100
|
1220*610*1300
|
1220*610*1300
|
1550*820*1520
|
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