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Filling accuracy is not stable, is it really just a problem with the filling machine?
Original
Filling accuracy is not stable, is it really just a problem with the filling machine?
# FillingIssue
# MachineFault
# QualityCheck
# ProcessError
# EquipmentProblem
# ProductionIssue
In April 2024, a PET bottled tea beverage factory in South China (with a production capacity of 15000 bottles/hour) suffered from repeated fluctuations in filling accuracy: the deviation of product filling volume frequently exceeded the internal control standard of 2ml, up to 6ml, the proportion of unqualified batches soared from 0.8 to 7.2, the complaint rate of "small quantity" at the terminal rose from 0.2 to 1.8, and the direct loss in a single month exceeded 80000 yuan.
2026-04-17 ·
The line change has been completed. Why has the problem just begun?
Original
The line change has been completed. Why has the problem just begun?
# Line Change
# Problem Start
# Completion Done
# Issue Begin
# Process Finish
# Problem Origin
A medium-sized leisure food factory in Zhejiang (27 SKU's in 3 categories of puffed food, sauce and marinated products and nuts) completed the upgrade of pillow packaging line in April 2024: 3 single-category packaging machines were replaced with 2 multi-category compatible intelligent packaging machines, increasing the theoretical production capacity by 30%.
2026-04-17 ·
High viscosity food frequent plug, the problem is often not "sticky"
Original
High viscosity food frequent plug, the problem is often not "sticky"
# FoodPlug
# ViscousMaterial
# StickyIssue
# FrequentBlockage
# HighViscosity
# PluggingProblem
The 10-ton/hour production line of an oyster sauce factory in Jiangsu put into operation in 2023 was shut down 5 times a day on average, and a single shutdown took 30 minutes to clean up. The monthly output loss reached 12 tons, and the direct economic loss exceeded 80000 yuan.
2026-04-20 ·